
Oil Blending Line
Blending base oils with additive packages to produce hydraulic oils at ISO grades 32, 46, and 68 for industrial machinery applications.
Project Concept
Blending base oils with additives to produce Hydraulic Oil grades 32 – 46 – 68.
Project Overview
Hydraulic oil is the lifeblood of all hydraulic machinery in construction, manufacturing, and agriculture. Blending it locally from base oils is a high-margin, guaranteed-demand project.
Main Components
Key equipment and units that make up the production line
Base Oil Storage Tanks
Blending Tank with Mixer
Additive Dosing System
Fine Filters (1–5 micron)
Filling Unit
Operating Cycle
Cycle duration: 2–4 hours per batch
- 1Pump base oil into blending tank
- 2Heat to 50–60 °C to reduce viscosity
- 3Dose additive package accurately
- 4Blend for 2–4 hours
- 5Filter through 1–5 micron filters
- 6Fill into drums or IBC containers
Mixing Ratios
Project Advantages
Very high profit margin due to low waste
Simple operation and maintenance
Constant demand from machinery industries
Easily scalable
Technical & Engineering Study Data – All Capacities
| Project | Capacity (ton/day) | Area (m²) | Power (kW) | Water (m³/day) | Operating System | Engineering Notes |
|---|---|---|---|---|---|---|
| Oil Blending Line | 1 | 50 | 10 | 2 | Batch | Raw tank, direct heating reactor, filtering system |
| 10 | 150 | 40 | 15 | Semi-continuous | Conveyors and cooling basins | |
| 50 | 700 | 150 | 70 | Continuous | Integrated plant with PLC control system | |
| 100 | 1200 | 300 | 120 | Continuous | Continuous operation, advanced condensers and heat exchangers |
Images
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