Plastic Production Line
An integrated plastic production factory covering the full process from raw material feeding through mixing, shaping, cooling, and packaging — producing granules, injection-moulded items, pipes, profiles, and containers.
Project Concept
An integrated factory for producing plastic products: granules, injection-moulded parts, pipes & profiles, and containers/moulds.
Project Overview
Plastic production is the foundation of modern manufacturing — from packaging to pipes to industrial components. An integrated local plastic factory reduces imports, supports consuming industries, and creates wide job opportunities.
Main Components
Key equipment and units that make up the production line
Hopper / Feeder
- Receiving plastic granules or powder
- Automatic feeding of machines
Extruder / Mixer
- Mixing raw materials with plastic additives
- Melting and heating up to 180–280°C
- Types: Single Screw or Twin Screw
Molding / Shaping Unit
- Injection Molding Machine
- Blow Molding Machine
- Sheet / Profile Extrusion
Cooling System
- Water or air cooling tanks
- To set the final product shape
Cutting / Granulator
- Cutting products into required granules
Conveyor / Transport System
- Transporting materials between different units
Storage / Packaging
- Storing final products
- Packaging or preparing for export
Operating Cycle
Cycle duration: Batch: 8–12 hours; Continuous: 1–100 tons/day
- 1Load plastic granules or powder into the hopper
- 2Auto-feed into extruder / mixer
- 3Melt and blend with additives at 180–280 °C
- 4Shape via injection moulding, blow moulding, or extrusion
- 5Cool in water bath or air cooling system
- 6Cut / granulate to required size
- 7Convey to storage and package for dispatch
Mixing Ratios
Energy Consumption
Approximate requirements per production capacity
Project Advantages
Multi-purpose production
Adaptable to different plastic types and final products
Semi-continuous or fully continuous operation
Integrated design from mixing to packaging
Technical & Engineering Study Data – All Capacities
| Project | Capacity (ton/day) | Area (m²) | Power (kW) | Water (m³/day) | Operating System | Engineering Notes |
|---|---|---|---|---|---|---|
| Plastic Production Line | 1 | 50 | 12 | 2 | Batch | Hopper → Extruder → Molding → Cooling → Cutting → Storage |
| 10 | 150 | 50 | 15 | Semi-continuous | Longer lines, larger storage tanks, extra conveyors | |
| 50 | 700 | 200 | 70 | Continuous | Integrated plant with full automatic molding unit | |
| 100 | 1200 | 400 | 120 | Continuous | Continuous operation, PLC control, advanced cooling |
Images
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