Tire Pyrolysis & Distillation Line
Advanced thermal decomposition of tires in a controlled, oxygen-free environment to produce pyrolysis oil, carbon black, steel, and combustible gas, followed by oil distillation for high-quality industrial diesel production.
Project Concept
The project relies on heating tires in a closed reactor without oxygen at temperatures between 350 – 500°C. The tires decompose into 4 main products: Pyrolysis oil (converted to diesel after distillation), Carbon black, combustible gas, and scrap steel.
Project Overview
Engineering Drawings & Blueprints
Tire recycling through pyrolysis provides a sustainable environmental solution for disposing of used tires while producing valuable economic resources such as industrial diesel, carbon, and steel.
Main Components
Key equipment and units that make up the production line
Tire Cutting Machine
Feeding Conveyor
Pyrolysis Reactor
Heating Furnace
Oil Condensers
Gas Separator
Oil Storage Tank
Oil Distillation Unit
Carbon Filters
Iron Separation Unit
Operating Cycle
Cycle duration: Continuous and batch options available
- 1Feed shredded tires into the pyrolysis reactor
- 2Heat reactor to 350–500 °C in oxygen-free environment
- 3Condense pyrolysis oil and separate combustible gas
- 4Process oil through distillation unit to produce industrial diesel
- 5Collect carbon black and scrap steel from reactor residue
Input / Output Ratios
Approximate production yields at different capacities
| Capacity | Raw Input | Pyrolysis Oil | Diesel (Final) | Carbon Black | Scrap Iron | Combustible Gas |
|---|---|---|---|---|---|---|
| Yield per 1 Ton | 1,000 kg Tires | 420 kg | 250-300 kg | 320 kg | 120 kg | 100 kg |
Energy Consumption
Approximate requirements per production capacity
Project Advantages
High environmental impact through waste recycling
Multiple revenue streams (Diesel, Carbon, Steel)
Self-sustaining energy (gas byproduct covers 70% of power)
High profitability with short capital recovery period
Key Features
- Pyrolysis Diesel Density: 0.82 – 0.85
- Flash Point: 55°C
- Sulfur Content: 0.8 – 1.2%
- Calorific Value: 40 MJ/kg
Technical & Engineering Study Data – All Capacities
| Project | Capacity (ton/day) | Area (m²) | Power (kW) | Water (m³/day) | Operating System | Engineering Notes |
|---|---|---|---|---|---|---|
| Tire Pyrolysis & Distillation Line | 5 | 800 m² | 120 KW | 15 m³ | Continuous/Batch | Labor: 6 workers |
| 10 | 1200 m² | 180 KW | 25 m³ | Continuous/Batch | Labor: 8 workers | |
| 20 | 2000 m² | 350 KW | 45 m³ | Continuous | Labor: 12 workers | |
| 50 | 5000 m² | 700 KW | 100 m³ | Continuous | Labor: 20 workers | |
| 100 | 9000 m² | 1200 KW | 180 m³ | Continuous | Labor: 35 workers | |
| 200 | 15000 m² | 2000 KW | 350 m³ | Continuous | Labor: 60 workers |
Images
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